Discover Our VAL595 Labelling Machine
A high-speed labelling system for pharmaceutical containers, including ampoules, vials, syringes, bottles and cartridges.
About VAL595 Labelling Machine
Containers are fed either from trays (off-line operation) or automatically from upstream machinery (on-line operation) to the VAL595 infeed starwheel. Container flow is controlled via a simple ‘blade’ gating assembly. Containers pass to the labelling point, a sensor triggers the label feed, the leading edge of the label is driven off the backing web at a linear speed which matches the container speed. This ensures smooth, accurate placement on the container surface.
The container, gripped between an applicator belt and presser pad, is controlled as the entire label is pressed firmly in place, ensuring high registration accuracy. The container, gripped between an applicator drum and presser pad, is controlled as the entire label is pressed firmly in place, ensuring high registration accuracy.
Machine Features
-
Auto-teach’ label length facility
-
Non-synchronous container feed without scroll feed
-
cGMP design
-
Positive-accept security system
-
Container feed by tray-in, tray-out feed, or in-line configurations
-
Accurate label application
-
Gentle container handling
-
Extreme versatility for different applications
-
Full regulatory compliance
-
Hot foil coding unit
-
Digital scales for rapid container changeover
-
Fully validated security with critical device checking
-
In Process Control – system verification without production stoppages
-
Stainless steel 304 finish
-
Validation documentation and implementation package
-
Auto-reject system for both incorrect label data and missing label detection with reject verification
-
Touch screen HMI with key switch access run mode and set up mode
-
Counter package with full count reconciliation
-
End of web detection
-
High-performance stepper for motor label web drive
-
Siemens or Allen-Bradley PLC controls
Machine Options
-
Easisplice 470 module enables reel changes without labelling downtime
-
Print-out facility available for production data
-
Bar code reading systems
-
Vision systems for OCV / OCR / barcode
-
Colour cap or colour ring code verification
-
Queue switch control
-
Rotary infeed and outfeed tables
-
Tray loading systems
-
Thermal transfer, laser and inkjet printing options
Standard Specification
|
Name
|
Age
|
|---|---|
|
Container Diameter
|
10mm-50mm
|
|
Labels Min
|
12mm (H) x 100mm (L)
|
|
Labels Max
|
25mm (H) x 160mm (L)
|
|
Min. Height to Bottom of Label
|
1mm
|
|
Max. Label Reel Diameter
|
300mm
|
|
Min Core Diameter
|
45mm
|
|
Tray Size
|
400 x 180mm
|
|
Speed
|
VAL595 with single line conveyor infeed = Max output 595cpm
|
|
Net Weight
|
475 Kg
|
|
Electrical Supply
|
230V-1Ph-50Hz, 1KW (60Hz option)
|
|
Compressed Air
|
60psi/4.2 Bar
|
|
Noise Emission:
|
<75dB @ 1m (subject to container type)
|
Labelling Products of VAL595
The VAL595 is a high-speed labelling system for pharmaceutical containers, including ampoules, vials, syringes, bottles and cartridges.Â
Driven by Exceptional Service and Support
FDA Approved
The company also provides a full validation service to FDA, European and other national and international standards enabling easy progress through the necessary qualification procedures.
Secret to Success
Our success stems from a blend of high-quality service, precise and reliable equipment, efficient and thorough validation, skilled engineers, and the extensive experience of our staff.
High Quality Machinery
The products manufactured by Newman Labelling Limited are designed and built to meet and surpass the rigorous Quality requirements of the Pharmaceutical Industry.
 SinceÂ
0
Pharma Labelling Machines
0
+
Countries Covered
0
+ Years
MAchine Still Running
0
CPM +
Machine Speed
Driven by Exceptional Service and Support
FDA Approved
The company also provides a full validation service to FDA, European and other national and international standards enabling easy progress through the necessary qualification procedures.
Secret to Success
Our success stems from a blend of high-quality service, precise and reliable equipment, efficient and thorough validation, skilled engineers, and the extensive experience of our staff.
High Quality Machinery
The products manufactured by Newman Labelling Limited are designed and built to meet and surpass the rigorous Quality requirements of the Pharmaceutical Industry.
 SinceÂ
0
Pharma Labelling Machines
0
+
Countries Covered
0
+ Years
MAchine Still Running
0
CPM +
Machine Speed
Frequently Asked Questions
Explore these frequently asked questions to gain a deeper understanding of Newman Labelling Machines.
Newman’s labelling machines can accommodate a wide range of pharmaceutical products, including ampoules, vials, syringes, glass and plastic bottles, cartons, and carpoules.
Faulty Label Removal System is an automatic Faulty Label Removal (FLR) System designed to reduce your waste by removing ‘faulty’ labels from the labelling process prior to application.Â
The three main highlights of Faulty Label Removal are:Â
- Faulty labels are removed before application to the product.Â
- Faulty labels are rejected individually.Â
- Unlabelled products are rejected. Â
It’s essential to consider certain factors, such as readability, durability, tamper-proofing, and many more when it comes to labelling pharmaceutical products.
In the UK, the labelling of pharmaceutical products is subject to strict regulation by the Medicines and Healthcare Products Regulatory Agency (MHRA). The labelling of medications must include comprehensive information such as:
- Name and strength of medicine
- Dosage of strength
- Expiry date
- Warning and Precautions
- Route of administration
Pharmaceutical companies are required to follow strict regulations concerning different aspects of their products, including but not limited to how they are identified, dosage information, expiration dates, storage conditions, and safety warnings.
Pharmaceutical companies face major obstacles when it comes to labelling pharmaceutical products due to the value of what’s inside the container, limited labelling areas, and strict regulatory requirements. The readability and accuracy of information are crucial but can be difficult to achieve given the delicate nature of the pharmaceutical containers. Keeping up with standards is also critical, making the labelling process even more challenging.
Newman’s Labelling machines have different levels of automation, including reject station and verification, barcode, automatic loading/unloading station, and many more.
OUR CLIENTS
