Complete Guide to Using the S350 for Vial and Bottle Labelling
The S350 is a vial and bottle labelling machine that has been engineered for unparalleled precision and ultimate efficiency, providing pharmaceutical companies with a solution to automatically label vials and bottles while sustaining accuracy at the topmost tier. The machine is designed in a user-friendly way and is of solid build to guarantee results with little or no interference. The S350 offers the best in class in terms of speed, reliability, and handling of high-volume vial labelling with unprecedented ease.Â
The S350 machine has been engineered to achieve the high standards of modern pharmaceutical packaging. To obtain the best from it, it is important to understand its key functions. Newman is continually developing its equipment, and many models are fitted with features that apply to customers with particular needs. Such special features are not dealt within these general instructions, but further information is supplied for customers with a special configuration.Â
Seamless Vial Labelling Machine Operation
The S350 works fully automatically, except for the supply of containers and labels. All functions can be managed from a Siemens or Allen Bradley system control panel. To ensure security, the control system operates with password protection so that only authorised personnel can operate the machine.Â
Starting the machine is a simple process of pressing a green button, while the red stop button may be used in case of an emergency to stop the machine. Once the machine is turned on, the containers will automatically undergo the labelling process. Conveniently, there is also no complex shutdown procedure, and hence one can simply switch it off using the main isolator switch whenever one intends to do so.Â
In the case of the installation of a coder, the system requires a 10–15-minute warm-up time, while in the case of vision systems, they have to be initiated following related instructions.Â
Vial and Bottle Labelling Process Simplified
The basic vial labelling process starts, as a slat conveyor moves the containers in a quiet, low-profile manner, spacing them for accurate labelling. The container spacing speed is variable via the HMI (Human Machine Interface), allowing operators to control the throughput based on production needs. At the labelling station, sensors detect each container, actuating a label dispense. The applicator applies the label with consistent, precise adhesion to each container while collecting the label backing paper web on a rewind spool.
As part of the Faulty Label Rejection (FLR) system in the S350, labelled containers pass through a reject station where faulty or non-labelled products are detected and rejected automatically in a reject bin.Â
The system tracks faulty labels as well as the rejected containers, and the data is preserved over emergency stops or failures and only cleared on turning the machine power on.
Adjustments regarding the size of the container and height of the labels can be changed very quickly, requiring minimal changeover time and no additional tooling, ensuring a hassle-free process.
The S350 also checks for container alignment, the accuracy of the labels, and monitors the vial labelling inventory via a sophisticated network of internet of things (IOT) i.e. an array of sensors and vision system. It will automatically perform an emergency shutdown in case of defect detection of any kind to ensure that every product meets the Newman Labelling quality standards.Â
Below is the process simplified for your convenience:
- Containers are moved by a slat conveyor, spaced automatically for labelling.
- Sensors detect each container and dispense the label.
- Applicators wrap labels precisely onto containers.
- Waste material is wound onto a spool.
- Labelled containers pass through a reject station, discarding faulty or unlabelled ones.
- Adjustable settings cater to different container sizes and shapes.
- Sensors monitor the process, ensuring accuracy and halting operations if needed.
Specification of the S350
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Specification
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Details
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Container Diameter
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14mm-100mm
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Labels Min
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12mm (H) x 20mm (L)
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Labels Max
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120mm (H) x 200mm (L)
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Max. Label Reel Diameter
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450mm
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Min Core Diameter
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45mm
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Speed
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Variable up to 350 CPM
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Net Weight
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450 Kg
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Compressed Air
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60psi/4.2 Bar
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Electrical Supply
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230V-1Ph-50Hz, 1KW (60Hz option)
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Noise Emission
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<75dB @ 1m (subject to container type)
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Key Features of the S350
- High Precision –Â The S350 labelling is highly accurate, with the labels being as close to perfect as possible; this means reduced waste and improved quality of the product.
- Automation –Â The S350 requires very little supervision and hence is highly suitable for production lines that require high volumes of throughput.
- User-Friendly HMI (Human Machine Interface) –Â The control panel allows the operator to set parameters easily, observe the machine’s performance, and therefore notice any potential problems that may arise in a very short time. Its intuitive design means easy adaptation for new operators.
- Customisation –Â The S350 supports different vial sizes and container shapes for maximum flexibility by companies offering a range of products. Ease of quick adjustments to label positioning and container throughput assures continued optimum performance.
Optimising Your Production Line
By integrating the S350 into your vial and bottle labelling process, you can increase productivity while ensuring each vial and bottle is labelled accurately and efficiently. Regular maintenance and timely calibration of the machine will ensure that it continues operating at peak efficiency.
With its advanced features and intuitive interface, the S350 guarantees both speed and accuracy, making it an invaluable asset for pharmaceutical manufacturers.
Get a closer look at Newman’s S350 in the video here:
Newman
Over the period of 80 years, Newman has built up an enviable reputation for high-quality labelling equipment to meet the specific regulatory regime demanded by the international pharmaceutical industry.
