Discover Our VAL550 Labelling Machine
A high-speed labelling system for pharmaceutical containers, including ampoules, vials, syringes, bottles and cartridges.
About VAL550 Labelling Machine
Containers are fed either from trays (off-line operation) or automatically from upstream machinery (on-line operation) to the VAL550 infeed starwheel. Container flow is controlled via a simple ‘blade’ gating assembly. Containers pass to the labelling point, a sensor triggers the label feed, the leading edge of the label is driven off the backing web at a linear speed which matches the container speed. This ensures smooth, accurate placement on the container surface.
The container, gripped between an applicator belt and presser pad, is controlled as the entire label is pressed firmly in place, ensuring high registration accuracy. The container, gripped between an applicator drum and presser pad, is controlled as the entire label is pressed firmly in place, ensuring high registration accuracy.
Machine Features
Machine Options
Standard Specification
- Auto-teach’ label length facility
- cGMP design
- Container feed by tray-in, tray-out feed, or in-line configurations
- Gentle container handling
- Full regulatory compliance
- Digital scales for rapid container changeover
- In Process Control – system verification without production stoppages
- Validation documentation and implementation package
- Touch screen HMI with key switch access run mode and set up mode
- End of web detection
- Siemens or Allen-Bradley PLC controls
- Non-synchronous container feed without scroll feed
- Positive-accept security system
- Accurate label application
- Extreme versatility for different applications
- Hot foil coding unit
- Fully validated security with critical device checking
- Stainless steel 304 finish
- Auto-reject system for both incorrect label data and missing label detection with reject verification
- Counter package with full count reconciliation
- High-performance stepper for motor label web drive
- Easisplice 470 module enables reel changes without labelling downtime
- Bar code reading systems
- Colour cap or colour ring code verification
- Rotary infeed and outfeed tables
- Thermal transfer, laser and inkjet printing options
- Print-out facility available for production data
- Vision systems for OCV / OCR / barcode
- Queue switch control
- Tray loading systems
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Name
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Age
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Container Diameter
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10mm-50mm
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Labels Min
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12mm(H)x100mm(L)
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Labels Max
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25mm(H)x160mm(L)
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Min. Height to Bottom of Label
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1mm
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Max. Label Reel Diameter
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300mm
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Min Core Diameter
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45mm
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Tray Size
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400 x 180mm
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Speed
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Max 550 C.P.M (bulk infeed)
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Net Weight
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475 Kg
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Electrical Supply
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230V-1Ph-50Hz, 1KW (60Hz option)
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Compressed Air
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60psi/4.2 Bar
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Noise Emission:
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<75dB @ 1m (subject to container type)
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Labelling Products of VAL550
The VAL550 is a high-speed labelling system for pharmaceutical containers, including ampoules, vials, syringes, bottles and cartridges.Â
Driven by Exceptional Service and Support
FDA Approved
The company also provides a full validation service to FDA, European and other national and international standards enabling easy progress through the necessary qualification procedures.
Secret to Success
Our success stems from a blend of high-quality service, precise and reliable equipment, efficient and thorough validation, skilled engineers, and the extensive experience of our staff.
High Quality Machinery
The products manufactured by Newman Labelling Limited are designed and built to meet and surpass the rigorous Quality requirements of the Pharmaceutical Industry.
 SinceÂ
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Machine Speed
Frequently Asked Questions
Explore these frequently asked questions to gain a deeper understanding of Newman Labelling Machines.
Newman’s labelling machines can accommodate a wide range of pharmaceutical products, including ampoules, vials, syringes, glass and plastic bottles, cartons, and carpoules.
Faulty Label Removal System is an automatic Faulty Label Removal (FLR) System designed to reduce your waste by removing ‘faulty’ labels from the labelling process prior to application.Â
The three main highlights of Faulty Label Removal are:Â
- Faulty labels are removed before application to the product.Â
- Faulty labels are rejected individually.Â
- Unlabelled products are rejected. Â
It’s essential to consider certain factors, such as readability, durability, tamper-proofing, and many more when it comes to labelling pharmaceutical products.
In the UK, the labelling of pharmaceutical products is subject to strict regulation by the Medicines and Healthcare Products Regulatory Agency (MHRA). The labelling of medications must include comprehensive information such as:
- Name and strength of medicine
- Dosage of strength
- Expiry date
- Warning and Precautions
- Route of administration
Pharmaceutical companies are required to follow strict regulations concerning different aspects of their products, including but not limited to how they are identified, dosage information, expiration dates, storage conditions, and safety warnings.
Pharmaceutical companies face major obstacles when it comes to labelling pharmaceutical products due to the value of what’s inside the container, limited labelling areas, and strict regulatory requirements. The readability and accuracy of information are crucial but can be difficult to achieve given the delicate nature of the pharmaceutical containers. Keeping up with standards is also critical, making the labelling process even more challenging.
Newman’s Labelling machines have different levels of automation, including reject station and verification, barcode, automatic loading/unloading station, and many more.
OUR CLIENTS
