Blogs & NewsBlogChallenges in Vial Labelling: Addressing Complex shapes and sizes

Challenges in Vial Labelling: Addressing Complex shapes and sizes

Challenges in Vial Labelling

Labelling vials in the pharmaceutical industry is a complex task that requires precision and adherence to some very strict regulations. Vials, due to their varying shapes and sizes, present unique challenges that demand innovative solutions to ensure accuracy and compliance.

Challenges in Vial Labelling

One of the primary challenges in vial labelling is dealing with all the complex shapes and sizes. Vials come in various forms, from cylindrical to irregular shapes, making it difficult to apply labels uniformly and securely. This, at times, can lead to issues such as misalignment and poor adhesion, which can compromise the legibility and durability of the labels.

Additionally, the regulatory requirements for pharmaceutical labelling are very rigid. Labels must include critical information such as dosage, expiration date, and batch number, all of which must be clearly readable and durable under different storage conditions. Any error in labelling can lead to serious consequences including recalls, and at times, even legal issues.

The need for high performance and efficiency in production environments also adds to the complexity. Pharmaceutical companies must label thousands of vials accurately and quickly to meet market demands. Balancing both speed and accuracy is a significant challenge that requires advanced technology and precise machinery.

Solutions

To address these challenges, companies can invest in advanced vial label applicators and automated labelling machines. These machines are designed to handle a wide range of vial sizes and shapes, ensuring consistent as well as precise label application. Automated systems reduce the risk of human error and increase production efficiency, making them an invaluable asset in high-demand environments.

Using custom labelling systems that are tailored to specific needs can also help. These systems can be designed to meet the specific regulatory requirements and operational demands to ensure that all labels are compliant and correctly applied.

Quality adhesives play a crucial role in ensuring that labels stay affixed to vials under various conditions. High-quality adhesives can withstand changes in temperature, humidity, and handling, maintaining label integrity and legibility throughout the product’s lifecycle.

Practical Applications

For example, Newman’s range of pharmaceutical labelling machines includes solutions specifically designed to tackle these challenges. The advanced systems provide precise, high-speed labelling for vials, ensuring compliance with all regulatory standards. By using Newman’s labelling machines, companies can enhance their production efficiency while maintaining the highest standards of quality and accuracy.

By addressing the challenges of vial labelling with innovative solutions, the pharmaceutical industry can ensure the integrity and safety of its products, ultimately protecting patient health and maintaining regulatory compliance.

FAQs

How do you label a vial?

– Vials are labelled using specialised vial label applicators that ensure precise and consistent application.

What are the labelling requirements for pharmaceuticals?

– Labels must include detailed information such as dosage, expiration date, and batch number to ensure regulatory compliance and patient safety.

What is the purpose of labelling?

– Labelling provides essential information about the product, ensuring correct usage and safety.

What is the purpose of labelling a medicine?

– Labelling a medicine ensures that critical information is available to healthcare providers and patients, aiding in proper administration and safety.

Over the period of 80 years, Newman has built up an enviable reputation for high-quality labelling equipment to meet the specific regulatory regime demanded by the international pharmaceutical industry.